TTC Topical Workshop on SRF Cryomodule Clean Room Assembly

12 nov. 2014, 08:30 → 14 nov. 2014, 16:30 Europe/Paris

Room A. Berthelot - Building 141 (CEA Saclay)

Dear TTC Collaborators, Dear Colleagues,

CEA-Saclay will be hosting a TTC Topical Workshopon SRF Cryomodule Clean Room Assembly from Wednesday 12 November 2014 to Friday 14 November 2014 in Saclay (France), a few weeks before the TTC Collaboration Meeting at KEK.

The goal of this Topical Workshop is essentially to collect, compare and discuss the best practices on clean room equipment and procedures from various international laboratories on the diversity of low to high beta superconducting RF cryomodules, primarily in order to circumvent the so-called cavity gradient degradation after cryomodule assembly. The experience from industrial microelectronics plants and the optimization of cost and schedule for large series production should also be discussed.

A full program is currently being discussed by the Program Committee. It will cover topics related to:
   - Specifications of clean room infrastructure (ISO4-5, utilities), tools and consumables
   - QC of cavity, coupler, valve, bellows and general hardware
   - Qualification and training of personnel
   - Experience from industrial semi-conductor plants (e.g. particle detectors)
   - Specification of vacuum infrastructure, vacuum equipment and vacuum procedures
   - Dis-assembly/assembly tools and procedures: the mechanical aspects
   - Dis-assembly/assembly tools and procedures: the cleanliness aspects
   - Experience with cavity gradient degradation in cryomodule tests: possible causes and in-situ diagnostics, in-situ cures.

A summary of the Topical Workshop findings will be presented at the TTC Collaboration Meeting at KEK three weeks later.

The Program Committee includes Catherine Madec (CEA), Stéphane Berry (CEA) and Sébastien Bousson (IPN-Orsay)

     Please mark your calendars !

             With my best regards,

                  Olivier Napoly

Practical information CEA Saclay Center access information

mercredi 12 novembre

08:30 → 09:00 Registration

09:00 → 09:30 Opening and welcome

09:00 Welcome by the IRFU Director

Orateur: Prof. PHILIPPE CHOMAZ (CEA/DSM/IRFU)

09:10 Workshop objective by the TTC Chair

Orateur: Dr Olivier Napoly (CEA-Irfu)

Slides Napoly_Workshop_Objectives.pptx

09:20 Workshop information and organization

Orateur: Mme Catherine MADEC (CEA)

Slides Madec_Workshop_Practical_details.pptx

09:30 → 11:00 Clean room caracteristics (ISO4-5, utilities), tools and consumables

Clean room caracteristics (ISO4-5, utilities), tools and consumables

Président de session: Paolo MICHELATTO (INFN - LASA)

09:30 Acceptance criteria for cleanroom infrastructure at DESY

Orateur: Axel MATHEISEN

Movie

• Film_1_controls_at_DESY_and_CEA_at_rails_.mp4
• film_2_correted_flow_an_schiene.mp4
• Film_3_flow_at_TMP.mp4
• Film_4_Flow_at_CAV_3.mp4
• film_5_flow_an_vorhang.mp4

Slides Matheisen_DESY_clean_room.ppt

09:45 JLAB clean room layout and specifications

Orateur: Tony REILLY (JLAB)

Slides Reilly_JLab_SRF_Cleanroom_spec.pptx

10:00 UP Water specification and layout

Orateur: Tony REILLY (JLAB)

Slides Reilly_JLab_Ultrapure_Water_Systems.pptx

10:10 Clean room specifications for projects

Orateur: Stéphane BERRY (CEA/IRFU/SACM/LIDC2)

Slides Berry_clean_room_spec.pptx

10:25 FermiLab clean room specifications

Orateur: Tug ARKAN (FERMILAB)

Slides Arkan_Tug_clean_room.ppt

10:40 Clean room infrastructure for the IHEP ILC test cryomodule assembly

Orateur: Jiyuan ZHAI (IHEP)

Slides Jiyuan_Zhai_Clean_Room_Infrastructure_at_IHEP.pptx

10:50 Open discussion

Orateur: ALL

Slides Convener_slides_Michelato_clean_room.pptx

11:00 → 11:30 Coffee Break

11:30 → 13:00 Qualification and training of personnel

Président de session: Eiji KAKO (KEK)

11:30 DESY experiences on education and training of personnel

Orateur: Axel MATHEISEN (DESY)

Movie

• Film_1_correct_movements.mp4
• film_2_doors.mp4
• film_3_personal_at_power_coupler.mp4
• Film_4_open_coupler_port.mp4
• Film_5_cleaning__bore_holes.mp4
• Film_6_assembly_of_flange_on_power_coupler.mp4

Slides Matheisen_DESY_ttc_personnel.ppt

11:50 Staff training for SNS, and CEBAF C-100/C-50 upgrades

Orateurs: Joseph PREBLE (JLAB), Tony REILLY (JLAB)

Slides Reilly_JLab_SRF_Operations_Staffing_and_Training.pptx

12:10 Experience with Alsyom training for XFEL

Orateur: Dr Bernard Visentin (DAPNIA/CEA)

12:30 Open Discussion on the first two topics

Orateur: ALL

13:00 → 14:30 Lunch

14:30 → 16:15 QC of cavities, couplers, valves, bellows and general hardware

Président de session: Axel MATHEISEN (DESY)

14:30 STFC cleanroom experience

Orateur: Philippe GOUDKET (STFC Daresbury)

Slides Goudket_TTC_SRF_Cleanroom.pptx

14:50 C-ADS injector II cryomodule assembly hardware preparation

Orateur: Hao GUO (IMP Lanzhou)

Slides Hao_Guo_Cleaning_room_assembly_of_C-ADS_injectorII_cryomodule.pptx

15:05 Clean room assembly of the IHEP ILC test cryomodule: component preparation and QC

Orateur: Jiyuan ZHAI (IHEP)

Slides Zhai_Jiyuan_Clean_Room_Component_Preparation_and_QC_IHEP.pptx

15:20 Experience with hardware preparation for XFEL

Orateur: Stéphane BERRY (CEA/IRFU/SACM/LIDC2)

Slides Berry_QC_of_hardware.pptx

15:40 Open Discussion

Orateur: ALL

16:15 → 16:45 Coffee Break

16:45 → 17:30 Experience from other industrial application

Président de session: Mme Catherine MADEC (CEA)

16:45 CERN Experience

Orateur: Guillaume ROSAZ (CERN)

Slides Rosaz_TTC.pptx

17:00 Carl Zeiss EUV-Lithotool: Particle and cleanliness challenges

Orateur: Rüdiger DÜSING (CARL ZEISS SMT)

Slides Dusing_Particular_Contamination_while_Lithotool_fabrication_TTC_Confe....pdf

17:30 → 18:30 Lab Tour: (Group 1)

jeudi 13 novembre

09:00 → 10:45 Specification of vacuum infrastructure, vacuum equipment and vacuum procedures

Président de session: Tug ARKAN (FERMILAB)

09:00 Vacuum procedures for Spiral-2 cryomodules

Orateur: Claude MARCHAND

Slides TTC-Spiral2-vacuum_Marchand.pdf

09:20 Experience for vacuum plants during XFEL cavity production at the companies and at LASA

Orateur: Paolo MICHELATO (INFN LASA)

Slides vacuum_paolo.pptx

09:45 UHV cleaning detailed steps

Orateur: Tony REILLY (JLAB)

Slides JLab_UHV_Component_Cleaning_Ari_Nov_13_2014.pptx

10:05 Vacuum experiences on XFEL BQU preparation

Orateur: Marco SCHALWAT (DESY)

Slides Vaccum_experiences_on_XFEL_BQU_preparation_.ppt

10:25 Procedure and results of cavity baking in clean room for the high beta Spiral-2 QWRs

Orateurs: Dr Guillaume Olry (IPN Orsay), Sébastien BOUSSON (IPN Orsay)

Slides Bousson_Spiral2_QWR_baking.pptx

10:45 → 11:15 Coffee Break

11:15 → 13:00 Specification of vacuum infrastructure, vacuum equipment and vacuum procedures

Président de session: Tug ARKAN (FERMILAB)

11:15 Vacuum groups and procedure/uses at Fermilab (R&D / production)

Orateur: Allan ROWE (FERMILAB)

Slides Rowe_Allan_TTC-cleanroom_topical.pptx

11:35 Experience with vacuum system from DESY and CEA solutions

Orateur: Stéphane BERRY (CEA/IRFU/SACM/LIDC2)

Slides 2014-11_P_Berry_vacuum_system.pptx

11:55 Vacuum related procedures and tools for clean room assembly of the IHEP ILC test cryomodule

Orateur: Jiyuan ZHAI (IHEP)

Slides Jiyuan_Vacuum_Related_Procedures_and_Tools_of_IHEP.pptx

12:15 Cavity string/Cryomodule assembly in KEK/STF

Orateur: Yasuchika YAMAMOTO (DESY/KEK)

Slides Procedure_of_Assembly_Work_in_Clean_Room_at_KEK-STF.pptx

12:30 Open discussion

Orateur: ALL

13:00 → 14:30 Lunch Break

14:30 → 16:00 Disassembly/assembly tools and procedures: the mechanical aspects

Président de session: Sébastien BOUSSON (IPN Orsay)

14:30 Cryomodule assembly procedure for cERL main linac

Orateur: Kensei UMEMORI (KEK)

Slides TTC_Module_assembly_Umemori.pdf

14:50 Survey on cavity degradation procedure under disassembly/assembly process for cERL main linac cryomodule

Orateur: Hiroshi SAKAI (KEK)

Slides TTC_CR_WS_survey_degradiation_141113_2.ppt

15:10 Plans for IFMIF string assembly

Orateur: Nicolas BAZIN (CEA)

Slides TTC-Topical_Workshop_NBazin.pptx

15:25 FermiLab experience with assembly

Orateur: Tug ARKAN (FERMILAB)

Slides FermiLabExperienceStringAssembly.ppt

15:45 DESY assembly infrastructure for XFEL BQU preparation

Orateur: Marco SCHALWAT (DESY)

Slides DESY_assembly_infrastructure_for_XFEL_BQU_preparation.ppt

16:00 → 16:30 Coffee Break (and group photo at 16:20)

16:30 → 18:00 Disassembly/assembly tools and procedures: the cleanliness aspects

Président de session: Dr Stéphane BERRY (CEA/IRFU/SACM/LIDC2)

16:30 DESY experiences on assembly procedures for cavity and string

Orateur: Axel MATHEISEN (DESY)

Slides Matheisen_DESY_ttc_procedure.ppt

16:45 CEA experience with cavity assembly:cleanliness aspects

Orateur: Stéphane BERRY (CEA/IRFU/SACM/LIDC2)

Slides 2014-11_P_Berry_clean_assembly.pptx

17:00 Experience of cavity cleanliness degradation on SP2 cryomodules

Orateurs: Dr Guillaume Olry (IPN Orsay), Sébastien BOUSSON (IPN Orsay)

Slides Bousson_Spiral2_experience_on_cavity-cleanliness-degradation.pptx

17:15 Pros and cons of gas overlay (flushing) during string assembly

Orateur: Axel MATHEISEN (DESY)

Movie

• Film_1_coupler_with_and_without_flow_.mp4
• film_2_flow_at_beamtube_open_no_N2.mp4
• Film_3_open_flange_with_overly_and_bur.mp4
• Film4__insert_fibers_to_open_cavity_3_1.mp4

Slides Gas_overlay_.ppt

17:30 Spiral-2 cryomodule assembly in clean room

Orateur: M. Claude MARCHAND

Slides TTC-Spiral2-CRA_Marchand.pdf

17:45 Open discussion

Orateur: ALL

19:45 → 22:00 Workshop Dinner

vendredi 14 novembre

09:00 → 10:30 Experience with cavity gradient degradation in cryomodule tests

Président de session: Camille GINSBURG

09:00 Cavity gradient degradation in Cryomodule tests in KEK/STF

Orateur: Yasuchika YAMAMOTO (DESY/KEK)

Slides Cavity_Gradient_Degradation_in_Cryomodule_Tests_in_KEK-STF.pptx

09:15 RF as a cleaning tool

Orateur: Mircea STIRBET (JLAB)

Slides RF_as_cleaning_tool_14_Nov_2014_-_Stirbet.pptx

09:35 Upgrade of the superconducting RF cavities at soleil

Orateur: M. KEIHAN TAVAKOLI (Synchrotron SOLEIL)

Slides TAVAKOLI_Keihan_TTC_CEA_V3.pptx

09:55 Qualification of procedure and cavity protection during warm section assembly to Spiral2 cryomodule

Orateur: Dr Guillaume Olry (IPN Orsay)

Slides OLRY_TTC_Topical_Saclay_2014.pptx

10:10 Cavity gradient degradation in XFEL cryomodule tests

Orateur: Denis KOSTIN (DESY)

Slides XFEL_module_degradation_Kostin.pptx

10:30 → 11:00 Coffee Break

11:00 → 12:30 Session 11: Experience with cavity gradient degradation in cryomodule tests

Président de session: Dr Olivier Napoly (CEA-Irfu)

11:00 Measurement results of cavity gradient degradation of cERL main linac cryomodule under long beam operation

Orateur: Hiroshi SAKAI (KEK)

Slides TTC_CR_WS_sakai_141114_Beam_final.ppt

11:15 Study on He processing and HPR for recovery from field emission

Orateur: Kensai UMEMORI (KEK)

Slides TTC_He_process_HPR_umemori.pdf

11:35 Preparation procedure and RF conditioning of cERL main linac power coupler

Orateur: Hiroshi SAKAI (KEK)

Slides TTC_CR_WS_cERLMLcoupler_sakai_141114_final.ppt

11:50 Open discussion

Orateur: ALL

12:30 → 13:00 Wrap-up and closing

Présidents de session: Mme Catherine MADEC (CEA), Dr Stéphane BERRY (CEA/IRFU/SACM/LIDC2), Sébastien BOUSSON (IPN Orsay)

13:00 → 15:00 Lunch Break

15:00 → 16:00 Lab Tour: (Group 2)